RT1600-NCVM: Dual-Technology PVD Vacuum Coating Machine Redefining Non-Conductive Metallization
The RT1600-NCVM Non-Conductive Vacuum Metallizing Machine represents a breakthrough in PVD vacuum coating machine technology, engineered by ROYAL to serve the rapidly expanding electronics manufacturing sector. By integrating Tungsten Filament Evaporation and DC Magnetron Sputtering into a single CE-certified platform, this system delivers precise, uniform metallic coatings on non-conductive substrates—a critical requirement for EMI/RFI shielding in smartphones, wearables, IoT devices, and automotive electronics.
Dual-Technology Architecture
What sets the RT1600-NCVM apart from conventional PVD systems is its unique dual-deposition architecture operating within a single vacuum chamber:
- Tungsten Filament Evaporation: High-rate deposition of aluminum, copper, and chrome for the primary NCVM shielding layer, with precise sub-micron thickness control
- DC Magnetron Sputtering: Dense, well-adhered titanium, chrome, and stainless steel films for adhesion layers and durable protective top coats
The rotating substrate holder ensures uniform coating distribution across complex 3D geometries. The vacuum system achieves base pressures in the 10^-5 mbar range, with pump-down to process pressure in under 15 minutes.
Key Technical Specifications
| Parameter |
Specification |
| Coating Materials |
Aluminum, Copper, Chrome, Titanium, Stainless Steel |
| Evaporation Sources |
Up to 6 tungsten filament boats, 2 kW each |
| Sputtering Power |
Up to 5 kW DC magnetron |
| Base Pressure |
5 * 10^-5 mbar |
| Substrate Rotation |
2-20 RPM variable speed |
| Power Requirement |
380V three-phase, 40 kVA |
Why NCVM Matters for Electronics Manufacturing
Traditional metal shielding enclosures add weight, bulk, and assembly complexity. NCVM applied via a PVD vacuum coating machine deposits a lightweight, conformal shielding layer directly onto plastic housings, achieving 40-60 dB of shielding effectiveness across 30 MHz to 6 GHz. Critically, the film remains electrically non-conductive (surface resistivity >10^7 Ω/sq), preventing short-circuit failures in densely packed PCB assemblies.
Global Service & Support
ROYAL provides comprehensive on-site installation and structured training covering machine operation, maintenance, coating process recipes, and PLC programming. Each RT1600-NCVM is backed by a one-year limited warranty with lifetime technical support. OEM and ODM customization is available to meet specific chamber size, pump configuration, or automation requirements. With installations across Poland, Iran, Turkey, India, and Mexico, ROYAL has proven capability in supporting global manufacturing operations.
Contact ROYAL today to request a detailed quotation or schedule a consultation with our PVD application engineering team.
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